Basic functions
Basic functions of the ACS basic models
- - central parametric operator interface
- - processing of solid material is possible within the weight limits
- - simultaneous production of 3 different workpiece lengths is possible. Discharge of 2nd and 3rd work piece length can be directed to the rear of the machine or through the chip conveyor.
- - data management of all workpiece related parameters, approx. 10,000 different workpieces
- - storage of each individual workpiece processed, measured values etc., approx. 50,000,000 pieces
- - material lead edge detection (light sensor)
- - detection of the end of the material (light sensor), scrap end length sensor
- - automatic adjustment of workpiece length and temperature compensation with existing length measuring device
- - saw blade / saw drive monitoring
- - minimum torque
- - maximum torque
- - operating limits of saw torque (preset parameters via operator panel)
- - operating limits workpiece counter (preset parameters via operator panel)
- - operating limits cutting area (preset parameters via operator panel)
- - operating limits saw blade temperature (optional) (preset parameters via operator panel)
- - tool break monitoring
- - crash monitoring with logging
- - quick return of saw blade (10ms) in case of crash, emergency stop or power failure
- - vibration monitoring, operating limits vibration
- - calculation and display of critical cutting speed for applicable saw blade
- - rejection of 1st workpiece after incomplete saw cut, for example after emergency stop or crash
- - monitoring of clamping device of the grip feeder, including position measuring system
- - monitoring of minimum clamping force (preset parameters via operator panel)
- - monitoring of maximum clamping force (preset parameters via operator panel)
- - continuous clamping force adjustment (preset parameters via operator panel)
- - rejection of workpiece upon machine fault
- - monitoring of clamping device of the saw, including position measuring system
- - monitoring of minimum clamping force (preset parameters via operator panel)
- - monitoring of maximum clamping force (preset parameters via operator panel)
- - continuous clamping force adjustment (preset parameters via operator panel)
Basic functions for all ACS basic models with BDM
- - automatic length adjustment
- - parametric presetting of engagement depth of roller brushes, modification during automatic mode is possible
- - NC transport disc system, parametric presetting of the transport angle of the compartment in the transport disc, 6 transport discs, secure workpieces while they are rotated 360° during brushing procedure, even with profile material
- - transport function for round material, quadruple cut, double cut, profile material
- - transport function for austenitic stainless steels, multiple deburring including automatic, variable engagement depth of roller brushes during deburring procedure
- - continuous adjustment of brush rotational settings
- - power monitoring of brush drives
- - chip blow before brush-deburring, selectable chip blow methods
Basic functions for all ACS basic models with CFMcurve
- - monitoring of chamfering tools
- - torque limit with quick return 10 ms
- - operating limits of minimum torque (preset parameters via operator panel)
- - operating limits of maximum torque (preset parameters via operator panel)
- - operating limits workpiece counter (preset parameters via operator panel)
- - operating limits cutting area (preset parameters via operator panel)
- - tool break monitoring
- - crash monitoring
- - quick return of saw blade (10 ms) in case of crash, emergency stop or power failure
- - material center adjustment based on chamfering torque
- - rejection of workpieces outside operating limits
- - monitoring of clamping device for chamfering, including position measuring system (left/right)
- - monitoring of minimum clamping force (preset parameters via operator panel)
- - monitoring of maximum clamping force (preset parameters via operator panel)
- - continuous clamping force adjustment (preset parameters via operator panel)
- - chip blow before chamfering, blowing out with rotations
- - chip blow after chamfering
- - each curve-head (chamfering head) includes 3 NC-controlled tool supports
- - standardized tool holders (RATTUNDE Standard) for inside chamfer, outside chamfer, facing, inside groove, outside groove, inside contour, outside contour, inside drilling, facing including inside or outside deburring, inside thread, outside thread
- - presetting of inside and outside chamfer length and groove position using operating parameters, no manual chamfering tool adjustment necessary.
- - modification of inside and outside chamfer length possible during processing
- - automatic adjustment of insert position for facing to guarantee optimum service life of facing insert, controllable using operating parameters
- - parametric processing of inside and outside groove
- - parametric processing of inside and outside chamfer by means of tool holders for inside and outside contouring for free chamfer angles, double chamfers, transition facing - chamfer with radius or facet, transition chamfer - chamfer with radius or facet for double chamfer, transition chamfer - outer surface of workpiece with radius or facet
- - free NC-program interface available for further operations such as thread cutting, sphere machining, curve (relieved) milling etc.
ACS102...+CFM+BDM Sawing+Chamfering+Brush-deburring
ACS102...+CFMcurve+BDM Sawing+Chamfering / curve-machining+Brush-deburring
Single cut
with a tool clamping range of 5 mm
from Ø 10 to 105 mm
for workpiece lengths ≥ 100 mm
Single cut only without chamfering
profile 10x10 - 74x74 mm, 100x40 mm,
for workpiece lenghts ≥ 100 mm
profile 74x74 - 80x80 mm, 100x60 mm possible,
for workpiece lengths ≥ 100 mm,
cannot be rejected during lengths measuring,
machine will stop automatically in case of faulty length
Double cut only without chamfering
with a tool clamping range of 5 mm
from Ø 10 to 31,5 mm
for workpiece lengths ≥ 100 mm
possible combinations for
ACS102...+CFM+BDM,
ACS102...+CFMcurve+BDM
→ Container
→ +SCB → Container
→ +SCB +WDM → Container
→ +SCB +WDM (+TI)* +SRT (+CC)* → Container
→ +WDM → Container
→ +WDM (+TI)* +SRT (+CC)* → Container
→ (+TI)* +SRT (+CC)* → Container
*(...) optional