Assembly groups

BM bundle loading magazine

Limits for material lengths (master lengths HL) for ACS basic models with bundle loading magazine

ACS102/xx/BMyy+LM Sawing+Length measuring
BM6.5 material lengths 3,000 - 6,500 mm
BM8 material lengths 3,000 - 8,000 mm
BM9.5 material lengths 3,000 - 9,500 mm
BM12.5material lengths 3,000 - 12,500 mm
BM14.5material lengths 3,000 - 14,500 mm
BM16.5material lengths 3,000 - 16,500 mm

Limitations of maximum length for small material dimensions:

- for Ø 10 mm, profile 10x10 mm <= 6,500 mm
- for Ø 12 mm, profile 12x12 mm <= 7,500 mm
- for Ø 14 mm, profile 14x14 mm <= 9,000 mm
- for Ø 16 mm, profile 16x16 mm <= 12,000 mm

Limitations of material length tolerances:

- maximum length difference within one bundle: 33%
- maximum length difference within one bundle for multiple cut: 10 mm
- acceptable deviation from straightness of material: 1.5 mm/m (DIN)

Limitations on master lengths for BM bundle loading magazine:

- trim-cut length: 0 or 5 mm to 500 mm to be added when calculating master lengths.
- scrap end length: 70 mm to maximum workpiece length of machine +70 mm to be added when calculating master lengths.
- maximum weight of material, oily: 260kg/pc < 10 m 400kg/pc > 10 m
- maximum weight of material, dry, rusty, scaly: 260 kg/pc
- maximum weight of bundle: 5,000 kg

Additional options for BM bundle loading magazines and their limit values:

- Pi BM lifting cylinders for separation of round material Ø 10 to Ø 102 mm and profile 10x10 to 60x60 mm
- Pi BM lifting cylinders for separation of round material Ø 20 to Ø 108 mm, (Ø 120 mm ACS without BDM/ CFM or CFMcurve), profile 20x20 mm to 120x62 mm, with rings for separation, Ø 10 to Ø 108 mm, profile 10x10 to 120x62 mm
- Pi BM twin drive for belts for bundle weight 6,000 kg
- Pi BM bundle diameter 800 mm
- Pi BM bundle diameter 1,000 mm
- Pi BM bundle diameter 1,200 mm
- Pi BM steel roller drive, maximum weight of material: 400 kg/pc (recommended for rusty or scaly material)
- Pi BM plastic roller drive
- Pi BM position-defined transfer of profiles, perforated material, maximum bundle dimension 600x600 mm (without belts)
- Pi BM pneumatic stopper with steel piston on top of the bundle loading magazine
- Pi BM pneumatic stopper with PE-covers on top of the bundle loading magazine for damage-free material handling
- Pi BM pneumatic lifting cylinder with steel piston on top of the bundle loading magazine
- Pi BM pneumatic lifting cylinder with PE-covers on top of the bundle loading magazine for damage-free material handling
- Pi BM pneumatic hold-down cylinder for deformed material
- Pi BM safety fence located behind bundle loading magazine
- Pi BM safety fence with gate located behind bundle loading magazine
- Pi BM light curtain, front of bundle loading magazine
- Pi BM light curtain, operator's side of bundle loading magazine

SCB/xx Step conveyor bridge

xx - maximum workpiece length of the machine (2 m, 2.5 m, 3 m, 3.5 m)

Conditions of the following measuring methods on SCB, without clamping device:

- all measuring methods can only be activated for single-cut
- for multiple-cut only transfer is possible, for workpiece lengths ≥ 50 mm
- profile 10x10 - 60x60 mm, for workpiece lengths ≥ 25 mm, laser measuring systems cannot be activated, scale for workpieces can be activated
- Ø 10 to Ø 105 mm, for workpiece lengths ≥ 25 mm, transfer only all laser measuring systems cannot be activated, scale for workpieces can be activated
- Ø 10 to Ø 105 mm, for workpiece lengths ≥ 50 mm, all measuring systems can be activated

Conditions for the following functions on SCB, with clamping device:

- all functions can only be activated for single-cut
- for multiple-cut only transfer possible, for workpiece lengths ≥ 80 mm
- profile 10x10 - 60x60 mm, for workpiece lengths ≥ 80 mm, only chip blow can be activated
- Ø 10 mm to Ø 105 mm, for workpiece lengths ≥ 80 mm, all functions can be activated
- Please note: Maximum 2 clamping stations available, there are limited functions
- Chip blow on SCB or brushing device on SCB are interchangeable and one clamping device is necessary

Unavailable function combinations on SCB:

- "Penguin1" and "Penguin2" is not possible
- "Penguin1" and perpendicularity measuring is not possible
- scale and 2 clamping devices are not possible
- more than 2 clamping devices are not possible

available combinations for SCB

BDM → SCB
CFM → SCB
SCB → Container
SCB → WDM
SCB → TI
SCB → SRT

TI/xx/1.6 Table for visual inspection in front of stacking robot SRT

xx - maximum workpiece length of the machine (2 m, 2.5 m, 3 m, 3.5 m)

manually accessible lateral transfer with a transfer length of 1.6 m

possible combinations for TI

BDM → TI
CFM → TI
SCB → TI
WDM → TI
TI → SRT

SRT.../xx Stacking robot

xx - maximum workpiece length of the machine (2 m, 2.5 m, 3 m, 3.5 m)

Stacking of workpieces with horizontal layers/ in all types of containers accessible from the top/ lines, columns/ turns/ up to 6 different patterns for each layer/ mirror-imaging of complete layers/ stacking of hexagonal bundles in 6 different patterns/ stacking of octagonal bundles in 6 different patterns/ with or without driven roller conveyor for automatic container change (CC or CCB)/ maximum lifting capacity 75 kg/ possible quantity of workpieces per container will be calculated automatically

Combinations and container sizes:

+SRT/xx B=1.2 m x L=xx+0.2 m x H=1.4 m
+SRTH/xx B=1.2 m x L=xx+0.2 m x H=1.7 m
+SRTB/xx B=1.5 m x L=xx+0.2 m x H=1.4 m
+SRTBH/xx B=1.5 m x L=xx+0.2 m x H=1.7 m
+SRT/xx +CC/xx above floor B=1.2 m x L=xx+0.2 m x H=1.1 m
+SRT/xx +CC/xx below floor B=1.2 m x L=xx+0.2 m x H=1.4 m
+SRTH/xx +CC/xx above floor B=1.2 m x L=xx+0.2 m x H=1.4 m
+SRTH/xx +CC/xx below floor B=1.2 m x L=xx+0.2 m x H=1.7 m
+SRTB/xx +CCB/xx above floor B=1.5 m x L=xx+0.2 m x H=1.1 m
+SRTB/xx +CCB/xx below floor B=1.5 m x L=xx+0.2 m x H=1.4 m
+SRTBH/xx +CCB/xx above floor B=1.5 m x L=xx+0.2 m x H=1.4 m
+SRTBH/xx +CCB/xx below floor B=1.5 m x L=xx+0.2 m x H=1.7 m

Limitations for stacking of workpieces:

- SRT and SRTH are only able to stack workpieces <=1,200 mm turned by 90°
- SRTB and SRTBH are only able to stack workpieces <=1,500 mm turned by 90°
- "SRT sampling from safety area" limits the stacking area by approx. 100 mm
- with the maximum container size, the SRT is not able to move into the corners of the container. This might limit the stacking of very short workpieces or workpieces which have been turned by 90°

Additional options available for SRT:

- Pi SRT magnetic gripper with vacuum gripper for wooden strips
- Pi SRT automatic change of grippers, magnetic gripper ⇔ vacuum gripper
- Pi SRT vacuum gripper
- Pi SRT magnetic gripper
- Pi SRT magnetic gripper turned by 90°, poles turned by 90° for long solid material and workpiece weights, mainly > 25 kg
- Pi SRT magnetic twin gripper for long, solid material
- Pi SRT sampling from safety area

possible combinations for SRT

BDM → SRT
CFM → SRT
SCB → SRT
WDM → SRT
TI → SRT

CC/xx/x/x / CCB/xx/x/x Driven roller conveyor for automatic container change

xx - maximum workpiece length in the machine (2 m, 2.5 m, 3 m, 3.5 m)

+CC requires +SRTH or +SRT
+CCB requires +SRTBH or + SRTB

Variations:
CC/xx/3/1/EU or CSA 3 container positions, 1 drive, EU standard or CSA standard
CC/xx/3/3/EU or CSA 3 container positions, 3 drives, EU standard or CSA standard
CC/xx/5/5/Eu or CSA 5 container positions, 5 drives, EU standard or CSA standard
CC/xx/6/5/EU or CSA 6 container positions, 5 drives, EU standard or CSA standard
CC/xx/7/5/EU or CSA 7 container positions, 5 drives, EU standard or CSA standard
CCB/xx/3/1/EU or CSA 3 container positions, 1 drive, EU standard or CSA standard
CCB/xx/3/3/EU or CSA 3 container positions, 3 drives, EU standard or CSA standard
CCB/xx/5/5/EU or CSA 5 container positions, 5 drives, EU standard or CSA standard
CCB/xx/6/5/EU or CSA 6 container positions, 5 drives, EU standard or CSA standard
CCB/xx/7/5/EU or CSA 7 container positions, 5 drives, EU standard or CSA standard

- installation distance from SRT posts 100 mm
- if "SRT sampling from safety area" is used the installation distance from SRT posts must be 10 mm ("SRT sampling from safety area" may limit the stacking area)

Further options available

- mi mirror-imaged design
- MC Equipment for quad-cut by means of Multiple-Cut, triple cut and double cut also possible
- Pi Screw compressor with refrigerant type dryer
- Pi Operators platform
- Pi Special machine color
- Pi ACS perforation detection, length correction at perforation, laser measuring system
- Pi ACS stamping device for stamping letters, for printing types <=3 mm in height, and approx. 0.2 mm in depth. Minimum workpiece length = 250 mm if the stamping is to be 40 mm from the edge of the tube. The minimum workpiece length increases as the distance between the stamp and the edge of the tube increases.
- Pi ACS longitudinal printing of material with inkjet printer in grip feeder area
- Pi ACS chip conveyor with rubber belt conveyor
- Pi ACS magnetic chip conveyor
- Pi ACS extension pole for chip blow before measuring
- Pi ACS monitoring system for saw blade temperature
- Pi ACS reverse loader with belts / chains for accumulation of workpieces for workpiece lengths > 200 mm
- Pi ACS 83dBA sound deadening
- Pi ACS water cooling for saw gearbox, for external cooling circuit
- Pi ACS water cooling for saw gearbox, for closed circuit cooling
- Pi ACS water cooling for saw gearbox and drive motor, for closed circuit cooling
- Pi ACS software "Analyst" including printer, installed on the machine
- Pi ACS software "Analyst", without installation, PC version
- Pi ACS software "Performance calculator"
- Pi ACS LAN network connection
- Pi ACS VPN connection
- Pi ACS smoke extraction system (electrostatic)
- Pi ACS auto-transformer, not electrically isolated
- Pi ACS transformer, electrically isolated
- Pi ACS magnetic chip conveyor Z
- Pi ACS switch cabinet heating