Assembly groups

BM bundle loading magazine

Limits for material lengths (master lengths HL) for ACS basic models with bundle loading magazine

ACS102/xx/BMyy Sawing
BM6.5 material lengths 3,000 - 6,500 mm
BM8 material lengths 3,000 - 8,000 mm
BM9.5 material lengths 3,000 - 9,500 mm
BM12.5material lengths 3,000 - 12,500 mm
BM14.5material lengths 3,000 - 14,500 mm
BM16.5material lengths 3,000 - 16,500 mm

Limitations of maximum length for small material dimensions:

- for Ø 10 mm, profile 10x10 mm <= 6,500 mm
- for Ø 12 mm, profile 12x12 mm <= 7,500 mm
- for Ø 14 mm, profile 14x14 mm <= 9,000 mm
- for Ø 16 mm, profile 16x16 mm <= 12,000 mm

Limitations of material length tolerances:

- maximum length difference within one bundle: 33%
- maximum length difference within one bundle for multiple cut: 10 mm
- acceptable deviation from straightness of material: 1.5 mm/m (DIN)

Limitations on master lengths for BM bundle loading magazine:

- trim-cut length: 0 or 5 mm to 500 mm to be added when calculating master lengths.
- scrap end length: 70 mm to maximum workpiece length of machine +70 mm to be added when calculating master lengths.
- maximum weight of material, oily: 260kg/pc < 10 m 400kg/pc > 10 m
- maximum weight of material, dry, rusty, scaly: 260 kg/pc
- maximum weight of bundle: 5,000 kg

Additional options for BM bundle loading magazines and their limit values:

- Pi BM lifting cylinders for separation of round material Ø 10 to Ø 102 mm and profile 10x10 to 60x60 mm
- Pi BM lifting cylinders for separation of round material Ø 20 to Ø 108 mm, (Ø 120 mm ACS without BDM/ CFM or CFMcurve), profile 20x20 mm to 120x62 mm, with rings for separation, Ø 10 to Ø 108 mm, profile 10x10 to 120x62 mm
- Pi BM twin drive for belts for bundle weight 6,000 kg
- Pi BM bundle diameter 800 mm
- Pi BM bundle diameter 1,000 mm
- Pi BM bundle diameter 1,200 mm
- Pi BM steel roller drive, maximum weight of material: 400 kg/pc (recommended for rusty or scaly material)
- Pi BM plastic roller drive
- Pi BM position-defined transfer of profiles, perforated material, maximum bundle dimension 600x600 mm (without belts)
- Pi BM pneumatic stopper with steel piston on top of the bundle loading magazine
- Pi BM pneumatic stopper with PE-covers on top of the bundle loading magazine for damage-free material handling
- Pi BM pneumatic lifting cylinder with steel piston on top of the bundle loading magazine
- Pi BM pneumatic lifting cylinder with PE-covers on top of the bundle loading magazine for damage-free material handling
- Pi BM pneumatic hold-down cylinder for deformed material
- Pi BM safety fence located behind bundle loading magazine
- Pi BM safety fence with gate located behind bundle loading magazine
- Pi BM light curtain, front of bundle loading magazine
- Pi BM light curtain, operator's side of bundle loading magazine

Further options available

- mi mirror-imaged design
- MC Equipment for quad-cut by means of Multiple-Cut, triple cut and double cut also possible
- Pi Screw compressor with refrigerant type dryer
- Pi Operators platform
- Pi Special machine color
- Pi ACS perforation detection, length correction at perforation, laser measuring system
- Pi ACS stamping device for stamping letters, for printing types <=3 mm in height, and approx. 0.2 mm in depth. Minimum workpiece length = 250 mm if the stamping is to be 40 mm from the edge of the tube. The minimum workpiece length increases as the distance between the stamp and the edge of the tube increases.
- Pi ACS longitudinal printing of material with inkjet printer in grip feeder area
- Pi ACS chip conveyor with rubber belt conveyor
- Pi ACS magnetic chip conveyor
- Pi ACS extension pole for chip blow before measuring
- Pi ACS monitoring system for saw blade temperature
- Pi ACS reverse loader with belts / chains for accumulation of workpieces for workpiece lengths > 200 mm
- Pi ACS 83dBA sound deadening
- Pi ACS water cooling for saw gearbox, for external cooling circuit
- Pi ACS water cooling for saw gearbox, for closed circuit cooling
- Pi ACS water cooling for saw gearbox and drive motor, for closed circuit cooling
- Pi ACS software "Analyst" including printer, installed on the machine
- Pi ACS software "Analyst", without installation, PC version
- Pi ACS software "Performance calculator"
- Pi ACS LAN network connection
- Pi ACS VPN connection
- Pi ACS smoke extraction system (electrostatic)
- Pi ACS auto-transformer, not electrically isolated
- Pi ACS transformer, electrically isolated
- Pi ACS magnetic chip conveyor Z
- Pi ACS switch cabinet heating